Duplo DBM-5001 In-line Bookletmaker

The Duplo DBM-5001 In-line Bookletmaking System is the ideal solution for medium and high production environments. When connected to the Xerox Nuvera or iGen press, the DBM-5001 is able to seamlessly produce high quality, professionally saddle stitched booklets. The Duplo DBM-5001 offers in-line creasing to prevent toner cracking along the spine of the booklet, slitting and cutting for full-bleed finishing and a square spine module for enhancing the flatness and appearance of the finished booklet. Setup and changeovers are exceptionally quick and easy via the user-friendly PC-based controller software, which enhances user efficiency and overall productivity across the entire workflow.

Key Features

  • Produces 2 to 25-sheet booklets (80 gsm)
  • In-line creasing prevents toner cracking along the spine of the booklet
  • In-line slitting, cutting and face trimming for finishing full-bleed booklet applications
  • Optional Square Spine Module produces flatter booklets
  • Hohner Stitch Heads (2 standard) provide reliable and dependable performance
  • 4-Stitch Head option allows smaller booklets to be printed 2-up to increase productivity
  • Paper size: Minimum: 4.7" x 6.7" (120 x 170 mm) without BSR; Maximum: 14.01" x 19.7" (356 x 500 mm) without BSR
  • PC-based controller with touchscreen allows for easy operation, set up and quick changeovers with the capacity to save up to 2,000 jobs
  • Hand Feed Station for proofing jobs
Conventional bookletmaking can be complex and time-consuming. In addition, achieving a high-quality, full-bleed finished booklet can be a challenge with the white borders and toner cracking associated with finishing digital output.

Key Challenges

  • Time consuming set-ups and changeovers for short run, on demand bookletmaking jobs
  • Achieving professional, full-bleed finishing
  • Toner cracking on the cover of the booklet resulting in poor booklet quality
  • High booklet waste resulting in costly reprints
  • Inexperienced operators for post-press production resulting in poor booklet quality and decreased productivity
  • Inability to provide document security for clients, resulting in the loss of business
  • No flexibility in expanding application range
  • Unreliable equipment resulting in costly repair expenses
The Duplo DBM- 5001 works in unison with a Xerox Nuvera or iGen press via a DFA connection to provide a complete end-to-end printing and bookletmaking solution.
  • PC-based controller provides quick and easy set-ups and changeovers for short run, on demand jobs
  • In-line creasing prevents image cracking along the spine of the booklet
  • In-line slitting, cutting and face trimming for full bleed bookletmaking applications

Why Choose Xerox?

  • The DBM-5001 In-line Bookletmaking System, together with the Xerox Nuvera or iGen, provides a complete end-to-end solution for medium to high production bookletmaking
  • The DBM-5001 makes bookletmaking simple by receiving documents directly from the printer and converting them into full bleed booklets without having to be handled by the operator
  • Set integrity is maintained at all times since sheets are fed directly from the printer into the bookletmaker
  • The PC-based controller makes the system exceptionally simple and easy to program and save jobs
  • Excellent service and support
Xerox award-winning digital presses can be enhanced with feeding and finishing equipment. Functionality may vary by product model. Contact your local sales representative for detailed compatibility information.

Digital Presses

Product Awards


Xerox Top 2014 Business Partners of the Year

Xerox named Duplo Corporation as its 2014 Hardware Partner of the Year at its annual Business Innovation Partner of the Year awards, recognizing the efforts of leading partners that help Xerox and its customers capture new opportunities and achieve business success.
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March 2015